ProSys Fill, LLC announces it will highlight the RT60 Tube Filling and Sealing System at Cosmoprof North America, to be held Jan. 21-23rd, 2025, in Miami, FL. Visit Booth 414 to see the unique RT60, capable of filling up to 70 tubes per minute. Also on display will be the LB30 Lip Balm Filler, a semi-automatic hot melt filling line that fills, cools, and caps lip balm sticks at a machine cycle rate of up to 30 per minute, and the HL-60, designed to streamline the production of industry-standard cosmetic and product sticks, manufactured by ProSys’ exclusive partner Pendergraph Machines.
The RT60 is a compact eight-station dial that fills a variety of tube sizes and styles. With the RT60, both plastic and metal tubes can be filled using one system. Featuring flexibility, reliability, and accuracy, the system is ideal for the cosmetics industry. The RT60 features fully automatic tube filling and closing, which reduces labor requirements. The eight-station indexing dial is supplied as standard, but additional stations can be added as required. The system is available in plastic/laminate, metal, or combo models; the combo model saves time by filling both plastic and metal containers with a few simple station changes.
With its hot air tube sealing technology, the RT60 offers the fastest plastic tube sealing method and works with all plastic and laminate tubes with diameters ranging from ?-inch to 2 ?-inch. Also available are custom profile seals and textures for unique tube presentations. Swirl filling and custom fill profiles can produce effects that give products desirable shelf impact. Unit dose filling offers the flexibility of filling small tubes on the same system.
Also on display will be the LB30 Lip Balm Filler. The LB30 features a manual loading station with angled guide that allows for easy loading. A quick-change puck mounting system enables toolless changeovers among different sizes. The LB30 offers puck tooling that fits most lip balm brand .15-ounce 500 style tubes, including those used by Inpres, Federal, CCP, and Sapona. An on-board cap sortation station features a gravity cap track to present caps for the auto capping station and the positive cap sap station ensures caps are pressed on completely.
With an automatic filling station featuring a laser sensing trigger, the LB30’s “No tube-no fill” feature ensures there will be no accidental spills. A 3-gallon jacketed stainless steel product hopper produces consistent product temperature control, with larger sizes available if desired. A positive displacement heating piston filling head prevents cold spots during the filling process while delivering accurate dosing at .1 percent repeatability. The unit uses a re-melt station to give the lip balm sticks a glossy, smooth finish on top.
ProSys will also feature the HL-60 at their booth. The HL-60 brings together precision, flexibility, and efficiency in a compact machine, reducing floor space while automating key processes such as feeding, labeling, and counting. With the capacity to handle high production speeds and multiple stick sizes, this versatile system is ideal for co-packers and small manufacturers looking for a solution with entry-level pricing, American-made value, and stellar service.
