With the establishment of its facility in Goch, Germany, TRICOR has invested in one of the most advanced corrugators in Europe. The result is a production line that combines high speeds, stable processes, and exceptional flexibility \u2013 designed for the production of single-wall, double-wall, and triple-wall corrugated board, while also being prepared for future requirements such as digital-print-driven packaging solutions.<\/p>\n\n\n\n
With several locations across Germany, TRICOR Packaging & Logistics AG is one of the established players in the corrugated industry. For its Goch project, the company chose a true greenfield approach, building the facility entirely from the ground up.<\/p>\n\n\n\n
This provided the opportunity to develop corrugated board production from the outset around the requirements of modern markets. The objective was to create a fully integrated manufacturing operation designed not only to meet current performance and quality standards but also to accommodate future developments, such as customized packaging enabled by digital printing.<\/p>\n\n\n\n
<\/strong>\u201cOur investment in Goch is a clear step forward. We are creating a production site that combines maximum performance with the flexibility we need, while providing long-term strategic security.\u201d<\/em> Against a backdrop of growing demands for productivity, flexibility, and sustainability, two priorities were at the forefront: the reliable production of demanding double-wall and triple-wall board grades, and the flexible processing of a wide range of paper qualities.<\/p>\n\n\n\n The objective was clearly defined: a corrugator designed without compromise for maximum performance, stable processes, and long-term future viability \u2013 while offering the flexibility to integrate future technological developments.<\/p>\n\n\n\n Together with BHS Corrugated, a future-oriented corrugator was implemented at the Goch facility, consistently engineered for performance, flexibility, and long-term expandability.<\/p>\n\n\n\n At the heart of the installation is a high-performance corrugator featuring a 2,800 mm working width and a design speed of 450 m\/min. It delivers consistently high production output while maintaining stable operation even under demanding production conditions.<\/p>\n\n\n\n A key focus was the reliable production of double-wall and triple-wall corrugated board. For this reason, both the Wet End and the Dry End were designed in a triplex configuration. Equipped with three Single Facers and three stacking chambers the corrugator achieves maximum process versatility while maintaining exceptional process stability \u2013 a critical factor in ensuring consistent board quality across all grades and formats.<\/p>\n\n\n\n The three installed Modul Facer\u00ae MF-A with belt technology provide the flexibility required for daily operations. They enable the processing of a broad range of paper grades \u2013 from lightweight papers to heavyweight liners \u2013 while maintaining highly stable production conditions.<\/p>\n\n\n\n The corrugator concept is further enhanced by a Double Dual Boost System, which delivers significant advantages at high production speeds, particularly when manufacturing complex double-wall and triple-wall board combinations. This ensures reliable operation even at maximum production rates.<\/p>\n\n\n\n \u201cGoch demonstrates what is possible when corrugator design, automation, and operating concepts are aligned from the outset: a production system that not only achieves the required output but consistently maintains it over the long term.\u201d<\/em> The corrugator was designed from the beginning to accommodate future expansions, particularly in the area of digital printing. As a result, the Goch facility was conceived as more than a traditional corrugated board plant and already reflects the growing importance of customized packaging solutions.<\/p>\n\n\n\n In addition to its technical performance capabilities, the corrugator was designed for the comprehensive integration of digital systems. At the center of this approach is the interaction of various higher-level systems that support and continuously optimize production processes in real time.<\/p>\n\n\n\n One key element is the BHS Corrugated AutoPilot. Process parameters are continuously monitored and automatically adjusted to maintain production at optimal levels. This enables highly reproducible, fully automated production, reduces manual intervention, and ensures consistently high corrugated board quality.<\/p>\n\n\n\n The plant also utilizes BHS Resource Monitoring, providing transparency regarding key utility consumption figures. Steam, compressed air, and electricity usage are recorded, centrally visualized, and systematically analyzed, forming the basis for efficiency improvements and structured energy management.<\/p>\n\n\n\n At the same time, the corrugator has already been prepared for the future integration of the BHS Jetliner Monochrome (MCP) digital printing solution. This allows Tricor to proactively address trends such as customized packaging, shorter product lifecycles, and smaller production runs.<\/p>\n\n\n\n Another key contributor to the success of the project is the operating concept implemented at the Goch site. Here, TRICOR relies on a close partnership with BHS Corrugated through the M2P\u00ae \u2013 From Maintenance to Productivity program.<\/p>\n\n\n\n The concept is based on an expanded understanding of maintenance. The goal is not only to ensure high machine availability but also to continuously increase the productivity of the entire corrugator.<\/p>\n\n\n\n The underlying full-service maintenance model combines traditional service activities with data-driven analysis and a clear focus on sustainable operational performance.<\/p>\n\n\n\n Key elements include:<\/p>\n\n\n\n \u2022 Comprehensive full-service maintenance with clearly defined performance targets<\/p>\n\n\n\n \u2022 Continuous analysis of operating and process data<\/p>\n\n\n\n \u2022 Close integration of service, production, and technological expertise<\/p>\n\n\n\n This approach is implemented through the permanent on-site presence of qualified specialists who are actively integrated into operations and able to implement improvements immediately.<\/p>\n\n\n\n As a result, the corrugator is not merely operated \u2013 it is systematically developed toward maximum productivity.<\/p>\n\n\n\n With the successful completion of the greenfield project, TRICOR has established a manufacturing operation in Goch that is fully aligned with the requirements of modern markets.<\/p>\n\n\n\n The corrugator delivers:<\/p>\n\n\n\n \u2022 Reliable production of double-wall and triple-wall corrugated board<\/p>\n\n\n\n \u2022 High flexibility when processing varying paper grades<\/p>\n\n\n\n \u2022 Efficient use of resources<\/p>\n\n\n\n \u2022 Future-oriented technological design<\/p>\n\n\n\n \u2022 M2P\u00ae \u2013 From Maintenance to Productivity-based operating concept that supports sustainable long-term equipment performance<\/p>\n\n\n\n At the same time, preparations for integrating digital printing technologies allow TRICOR to respond early to emerging market requirements. In particular, the Goch facility creates additional opportunities in the field of customized packaging solutions, both in terms of flexibility and time-to-market.<\/p>\n\n\n\n The success story of TRICOR Goch demonstrates how a consistently executed greenfield strategy, combined with the targeted integration of technology, digitalization, and an innovative operating concept, can create sustainable competitive advantages.<\/p>\n\n\n\n Together with BHS Corrugated, TRICOR has established a corrugated board production facility that not only meets today’s requirements but is also prepared to actively support future developments.<\/p>\n\n\n\n By combining maximum production performance with long-term strategic readiness, the Goch facility is ideally positioned to maintain a leading role in modern corrugated board manufacturing for years to come.<\/p>\n","protected":false},"excerpt":{"rendered":" With the establishment of its facility in Goch, Germany, TRICOR has invested in one of the most advanced corrugators in Europe. The result is a production line that combines high speeds, stable processes, and exceptional flexibility \u2013 designed for the production of single-wall, double-wall, and triple-wall corrugated board, while also being prepared for future requirements<\/p>\n","protected":false},"author":1,"featured_media":23458,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[65],"tags":[643,51],"class_list":["post-23457","post","type-post","status-publish","format-standard","has-post-thumbnail","category-corrugated-folding-carton","tag-bhs","tag-top-news"],"_links":{"self":[{"href":"https:\/\/cpmirror.com\/index.php\/wp-json\/wp\/v2\/posts\/23457","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/cpmirror.com\/index.php\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/cpmirror.com\/index.php\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/cpmirror.com\/index.php\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/cpmirror.com\/index.php\/wp-json\/wp\/v2\/comments?post=23457"}],"version-history":[{"count":1,"href":"https:\/\/cpmirror.com\/index.php\/wp-json\/wp\/v2\/posts\/23457\/revisions"}],"predecessor-version":[{"id":23459,"href":"https:\/\/cpmirror.com\/index.php\/wp-json\/wp\/v2\/posts\/23457\/revisions\/23459"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/cpmirror.com\/index.php\/wp-json\/wp\/v2\/media\/23458"}],"wp:attachment":[{"href":"https:\/\/cpmirror.com\/index.php\/wp-json\/wp\/v2\/media?parent=23457"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/cpmirror.com\/index.php\/wp-json\/wp\/v2\/categories?post=23457"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/cpmirror.com\/index.php\/wp-json\/wp\/v2\/tags?post=23457"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}
Philipp Kosloh, Chairman of the Board, TRICOR Packaging & Logistics AG<\/p>\n\n\n\nThe Solution<\/h3>\n\n\n\n
Lars Engel, Managing Director, BHS Corrugated<\/p>\n\n\n\nDigitalization and Future Readiness<\/h3>\n\n\n\n
The Operating Concept<\/h3>\n\n\n\n
The Results<\/h3>\n\n\n\n
Conclusion<\/h3>\n\n\n\n